ACCESS

Zusammenfassung

The high-volume manufacturing test ensures the production of defect-free devices, which is of utmost importance when dealing with safety-critical systems. Such a high-quality test requires a deliberately designed scan network to provide a time and cost-effective access to many on-chip components, as included in state-of-the-art chip designs. The IEEE 1687 Std. (IJTAG) has been introduced to tackle this challenge by adding programmable components that enables the design of reconfig- urable scan networks. Although these networks reduce the test time by shortening the scan chains’ lengths, the reconfiguration process itself incurs an additional time overhead. This paper proposes a heuristic method for designing customized multi-power domain reconfigurable scan networks with a minimized overall reconfiguration time. More precisely, the proposed method exploits a-priori given non-functional properties of the system, such as the power characteristics and the instruments’ access requirements. For the first time, these non-functional properties are considered to synthesize a well-adjusted and highly efficient multi-power domain network. The experimental results show a considerable improvement over the reported benchmark networks.

Zusammenfassung

Reconfigurable Scan Networks (RSNs) are widely used for accessing instruments offline during debug, test and validation, as well as for performing sys-tem-level-test and online system health monitoring. The correct operation of RSNs is essential, and RSNs have to be thoroughly tested. However, due to their inherently sequential structure and complex control dependencies, large parts of RSNs have limited observability and controllability. As a result, certain faults at the interfaces to the instruments, control primitives and scan segments remain undetected by existing test methods. In the paper at hand, Design-for-test (DfT) schemes are developed to overcome the testability problems e.g. by resynthesizing the initial design. A DfT scheme for RSNs is presented, which allows detecting all single stuck-at-faults in RSNs by using existing test generation techniques. The developed scheme analyzes and ensures the testability of all parts of RSNs, which include scan segments, control primitives, and interfaces to the instruments. Therefore, the developed scheme is referred to as a complete DfT scheme. It allows for a test integration to cover multiple fault locations can with a single efficient test sequence and to reduce overall test cost.

Zusammenfassung

Reconfigurable Scan Networks (RSNs) access embedded instruments throughout the whole system lifecycle. To support dependability management by means of RSNs, RSNs themselves must be continuously tested. The paper-at-hand presents the first online periodic test method for RSNs. The developed algorithm generates a short sequence of test patterns, which tests all parts of an RSN. The generated sequence is uploaded on-chip and is applied periodically to avoid fault accumulation in RSNs. The overall test application time is minimized to comply with the timing requirements of the well-known safety standards. The experimental results show that the method is efficient for all considered RSN designs and is scalable with the increasing size and complexity of RSNs.

Zusammenfassung

Reconfigurable Scan Networks (RSNs) access the evaluation results from embedded instruments and control their operation throughout the device lifetime. At the same time, a single fault in an RSN may dramatically reduce the accessibility of the instruments. During post-silicon validation, it may prevent extracting the complete data from a device. During online operation, the inaccessibility of runtime-critical instruments via a defect RSN may eventually result in a system failure. This paper addresses both scenarios above by presenting robust RSNs. We show that by making a small number of carefully selected spots in RSNs more robust, the entire access mechanism becomes significantly more reliable. A flexible cost function assesses the importance of specific control primitives for the overall accessibility of the instruments. Following the cost function, a minimized number of spots is hardened against permanent faults. All the critical instruments as well as most of the remaining instruments remain accessible through the resulting RSNs even in the presence of defects. In contrast to state-of-the-art fault-tolerant RSNs, the presented approach does not change the RSN topology and needs less hardware overhead. Selective hardening is formulated as a multi-objective optimization problem and solved by using an evolutionary algorithm. The experimental results validate the efficiency and the scalability of the approach.

Zusammenfassung

Reconfigurable Scan Networks (RSNs) enable an efficient reliability management throughout the device lifetime. They can be used for controlling integrated instruments, such as aging monitors or built-in self-test (BIST) registers, as well as for collecting the evaluation results from them. At the same time, they may impose a security threat, since the additional connectivities introduced by the RSN can possibly be misused as a side-channel. This paper presents an approach for Security Compliance Analysis and Resynthesis (SCAR) of RSNs to integrate an RSN compliant with the security properties of the initial design. First, the reachability properties of the original design are accurately computed. The connectivities inside the RSN, which exceed the allowed connectivity of the initial design, are identified using the presented Security Compliance Analysis. Next, all violations are resolved by automated Resynthesis with a minimized number of structural changes. As a result of SCAR, any information leakage due to the RSN integration is prevented, while the accessibility of the instruments through the RSN is preserved. The approach is able to analyze complex control dependencies and obtains a compliant RSN even for the largest available benchmarks.

Zusammenfassung

Reconfigurable Scan Networks (RSNs) have to be tested before they can be used for post-silicon validation, diagnosis or online reliability management. Even a single stuck-at fault in the switch logic of an RSN can corrupt the scan paths and make instruments inaccessible. Testing the switch logic of an RSN is a complex sequential test problem. The existing test schemes for RSNs rely on the assumption that a fault in the switch logic will be detected by the altered length of the erroneously activated scan path. However, often this assumption does not hold and faults in the switch logic remain undetected. In this paper, an automated testability-enhancing resynthesis is presented. First, the testability of the initial RSN is accurately analyzed. If any single fault in the switch logic is undetectable by the altered path length, a small number of scan cells is inserted into the RSN. The presented scheme is applicable to arbitrary RSN designs and is compliant with state-of-the-art test methods and the applicable standards. The experimental results show the efficacy, the efficiency and the scalability of the approach.

Zusammenfassung

Self-aware and safety-critical hardware/software systems rely on a variety of embedded instruments, sensors, monitors and design-for-test circuitry to check the system integrity. The access to these internal instruments is supported by standards commonly called iJTAG and employs so called reconfigurable scan networks (RSNs), which are more and more used at runtime, too. They collect periodically and also concurrently the information on the circuit’s health state and deliver it to some dependability management unit. The integrity of RSNs is essential for the dependability of selfaware systems and can be ensured by a combination of periodic and concurrent test methods of the RSN itself. The paper at hand presents the first concurrent online test method for RSNs by adding a brief integrity test to each access operation. The presented scheme includes a hardware extension of negligible size, supports offline test, diagnosis and post-silicon validation as well, and is further referred as ROSTI : RSN Online/Offline SelfTest Infrastructure. It exploits the original RSN control signals and does not require any modification of the underlying RSN. The hardware costs are independent of the size of the RSN, and ROSTI is flexible for generating different test sequences for different types of faults. The experimental results validate these characteristics and show that ROSTI is highly scalable.

Zusammenfassung

The reliable operation of integrated systems issupported by Reconfigurable Scan Networks (RSNs) which allow to access efficiently the embedded instruments throughout the life-cycle. However, the RSN integration may introduce additional connectivities into a Device-under-Test (DUT), and the RSN might be misused for information leakage. Structural methods resynthesize the RSNs and add hardware components such that certain instruments are physically separated, while functional approaches add filters to prevent certain access patterns. Both methods have certain limitations. This paper presents an effective approach to maximize the benefits and to overcome the limitations of the existing solutions by a hybrid combination of structural and functional protection schemes. A minimized number of structural changes is identified in order to resolve violations which cannot be handled by using sequence filters. The remaining violations are resolved functionally by using filters and a flexible protection can be enabled for multiple user groups with different access permissions. Since the majority of the violations are resolved using a filter, the hardware overhead for structural changes is drastically reduced. The efficiency of the approach is supported by experimental results.

Zusammenfassung

Reliable operation, test, debug and diagnosis of complex integrated systems are ensured by em-bedded instruments, such as sensors, aging monitors or Built-In Self-test (BIST) registers. Reconfigurable Scan Networks (RSNs) offer a flexible and efficient way to access such test instruments throughout the whole life-cycle. However, improper RSN integration might introduce additional connectivity properties to the device under test (DUT), which can be exploited to perform unauthorized access or cause information leakage. The existence of such additional connectivity through the RSN can compromise the security of the DUT and is considered as a security threat.In this paper, a method is presented to resolve all such security compliance violations. The problem is formulated in terms of Integer Linear Programming (ILP) as a minimum cut problem in multicommodity flow. An efficient heuristic is presented, which, to our knowledge, for the first time allows to consider the whole set of violations simultaneously and thereby to find a minimized number of changes to the RSN structure in order to make it compliant with the initial security requirements of the DUT and prevent the information leakage through the scan chain.

Zusammenfassung

On-chip instrumentation is mandatory for efficient bring-up, test and diagnosis, post-silicon validation, as well as in-field calibration, maintenance, and fault tolerance. Reconfigurable scan networks (RSNs) provide a scalable and efficient scan-based access mechanism to such instruments. The correct operation of this access mechanism is crucial for all manufacturing, bring-up and debug tasks as well as for in-field operation, but it can be affected by faults and design errors. This work develops for the first time fault-tolerant RSNs such that the resulting scan network still provides access to as many instruments as possible in presence of a fault. The work contributes a model and an algorithm to compute scan paths in faulty RSNs, a metric to quantify its fault tolerance and a synthesis algorithm that is based on graph connectivity and selective hardening of control logic in the scan network. Experimental results demonstrate that fault-tolerant RSNs can be synthesized with only moderate hardware overhead.

Zusammenfassung

Self-awareness allows autonomous systems the dynamic adaptation to changing states of the hardware platform and the optimal usage of available computing resources. This demands concurrent, periodical, or on-demand monitoring and testing of the hardware structures to detect and classify deviations from the nominal behavior and appropriate reactions. This survey discusses suitable self-test, self-checking, and self-diagnosis methods for the realization of self-awareness and presents two case studies in which such methods are applied at different levels.

Zusammenfassung

Self-awareness allows autonomous systems the dynamic adaptation to changing states of the hardware platform and the optimal usage of available computing resources. This demands concurrent, periodical, or on-demand monitoring and testing of the hardware structures to detect and classify deviations from the nominal behavior and appropriate reactions. This survey discusses suitable self-test, self-checking, and self-diagnosis methods for the realization of self-awareness and presents two case studies in which such methods are applied at different levels.

Zusammenfassung

Design, production and operation of modern system-on-chips rely on integrated instruments, which range from simple sensors to complex debug interfaces and design-for-test (DfT) structures. Reconfigurable scan networks (RSNs) as defined in IEEE Std. 1687-2014 provide an efficient access mechanism to such instruments. It is essential to test the access mechanism itself before it can be used for test, diagnosis, validation, calibration or runtime monitoring. Realistic fault mechanisms in RSNs are hard to test due to their high sequential depth and limited controllability and observability via serial scan ports. We present a novel low-cost DfT modification specifically designed for RSNs that enhances the observability of shadow registers. Furthermore, we present different test methods for stuck-at and more realistic gate-level fault models like flip-flop- internal and bridge faults. Experimental results demonstrate the effectiveness of the presented DfT modification and test methods.

Zusammenfassung

Design, production and operation of modern system-on-chips rely on integrated instruments, which range from simple sensors to complex debug interfaces and design-for-test (DfT) structures. Reconfigurable scan networks (RSNs) as defined in IEEE Std. 1687-2014 provide an efficient access mechanism to such instruments. It is essential to test the access mechanism itself before it can be used for test, diagnosis, validation, calibration or runtime monitoring. Realistic fault mechanisms in RSNs are hard to test due to their high sequential depth and limited controllability and observability via serial scan ports. We present a novel low-cost DfT modification specifically designed for RSNs that enhances the observability of shadow registers. Furthermore, we present different test methods for stuck-at and more realistic gate-level fault models like flip-flop- internal and bridge faults. Experimental results demonstrate the effectiveness of the presented DfT modification and test methods.

Zusammenfassung

IEEE Std. 1687, or IJTAG, defines flexible serial scan-based architectures for accessing embedded instruments efficiently. In this paper, we present a novel test architecture that employs IEEE Std. 1687 together with an efficient test controller to carry out 3D-IC testing autonomously. The test controller can deliver parallel test data for the IEEE Std. 1687 structures and the cores under test, and provide required control signals to control the whole test procedure. This design can achieve at-speed, autonomous and programmable testing in 3D-ICs. Experimental results show that the additional area and test cycle overhead of this architecture is small considering its autonomous test capability.

Zusammenfassung

On-chip infrastructure is an essential part of today’s complex designs and enables their cost-efficient manufacturing and operation. The diversity and high number of infrastructure elements demands flexible and low-latency access mechanisms, such as reconfigurable scan networks (RSNs). The correct operation of the infrastructure access itself is highly important for the test of the system logic, its diagnosis, debug and bring-up, as well as post-silicon validation. Ensuring correct operation requires the thorough testing of the RSN. Because of sequential and combinational dependencies in RSN accesses, test generation for general RSNs is computationally very difficult and requires dedicated test strategies. This paper explores different test strategies for general RSNs and discusses the achieved structural fault coverage. Experimental results show that the combination of functional test heuristics together with a dedicated RSN test pattern generation approach significantly outperforms the test quality of a standard ATPG tool.

Zusammenfassung

IEEE Std. 1687, or IJTAG, defines flexible serial scan-based architectures for accessing embedded instruments efficiently. In this paper, we present a novel test architecture that employs IEEE Std. 1687 together with an efficient test controller to carry out 3D-IC testing autonomously. The test controller can deliver parallel test data for the IEEE Std. 1687 structures and the cores under test, and provide required control signals to control the whole test procedure. This design can achieve at-speed, autonomous and programmable testing in 3D-ICs. Experimental results show that the additional area and test cycle overhead of this architecture is small considering its autonomous test capability.

Zusammenfassung

On-chip infrastructure is an essential part of today’s complex designs and enables their cost-efficient manufacturing and operation. The diversity and high number of infrastructure elements demands flexible and low-latency access mechanisms, such as reconfigurable scan networks (RSNs). The correct operation of the infrastructure access itself is highly important for the test of the system logic, its diagnosis, debug and bring-up, as well as post-silicon validation. Ensuring correct operation requires the thorough testing of the RSN. Because of sequential and combinational dependencies in RSN accesses, test generation for general RSNs is computationally very difficult and requires dedicated test strategies. This paper explores different test strategies for general RSNs and discusses the achieved structural fault coverage. Experimental results show that the combination of functional test heuristics together with a dedicated RSN test pattern generation approach significantly outperforms the test quality of a standard ATPG tool.

Zusammenfassung

Unknown (X) values in a design introduce pessimism in conventional test generation algorithms which results in a loss of fault coverage. This pessimism is reduced by a more accurate modeling and analysis. Unfortunately, accurate analysis techniques highly increase runtime and limit scalability. One promising technique to prevent high runtimes while still providing high accuracy is the use of restricted symbolic logic (RSL). However, also pure RSL-based algorithms reach their limits as soon as millon gate circuits need to be processed. In this paper, we propose new ATPG techniques to overcome such limitations. An efficient hybrid encoding combines the accuracy of RSL-based modeling with the compactness of conventional threevalued encoding. A low-cost two-valued SAT-based untestability check is able to classify most untestable faults with low runtime. An incremental and event-based accurate fault simulator is introduced to reduce fault simulation effort. The experiments demonstrate the effectiveness of the proposed techniques. Over 97% of the faults are accurately classified. Both the number of aborts and the total runtime are significantly reduced compared to the state-of-the-art pure RSL-based algorithm. For circuits up to a million gates, the fault coverage could be increased considerably compared to a state-of-the-art commercial tool with very competitive runtimes.

Zusammenfassung

Unknown (X) values in a design introduce pessimism in conventional test generation algorithms which results in a loss of fault coverage. This pessimism is reduced by a more accurate modeling and analysis. Unfortunately, accurate analysis techniques highly increase runtime and limit scalability. One promising technique to prevent high runtimes while still providing high accuracy is the use of restricted symbolic logic (RSL). However, also pure RSL-based algorithms reach their limits as soon as millon gate circuits need to be processed. In this paper, we propose new ATPG techniques to overcome such limitations. An efficient hybrid encoding combines the accuracy of RSL-based modeling with the compactness of conventional threevalued encoding. A low-cost two-valued SAT-based untestability check is able to classify most untestable faults with low runtime. An incremental and event-based accurate fault simulator is introduced to reduce fault simulation effort. The experiments demonstrate the effectiveness of the proposed techniques. Over 97% of the faults are accurately classified. Both the number of aborts and the total runtime are significantly reduced compared to the state-of-the-art pure RSL-based algorithm. For circuits up to a million gates, the fault coverage could be increased considerably compared to a state-of-the-art commercial tool with very competitive runtimes.

Zusammenfassung

Efficient access to on-chip instrumentation is a key requirement for post-silicon validation, test, debug, bringup, and diagnosis. Reconfigurable scan networks, as proposed by e.g. IEEE P1687 and IEEE Std 1149.1-2013, emerge as an effective and affordable means to cope with the increasing complexity of on-chip infrastructure. Reconfigurable scan networks are often hierarchical and may have complex structural and functional dependencies. Common approaches for scan verification based on static structural analysis and functional simulation are not sufficient to ensure correct operation of these types of architectures. To access an instrument in a reconfigurable scan network, a scan-in bit sequence must be generated according to the current state and structure of the network. Due to sequential and combinational dependencies, the access pattern generation process (pattern retargeting) poses a complex decision and optimization problem. This article presents the first generalized formal model that considers structural and functional dependencies of reconfigurable scan networks and is directly applicable to P1687-based and 1149.1-2013-based scan architectures. This model enables efficient formal verification of complex scan networks, as well as automatic generation of access patterns. The proposed pattern generation method supports concurrent access to multiple target scan registers (access merging) and generates short scan-in sequences.

Zusammenfassung

Unknown (X) values emerge during the design process as well as during system operation and test application. X-sources are for instance black boxes in design models, clockdomain boundaries, analog-to-digital converters, or uncontrolled or uninitialized sequential elements. To compute a test pattern for a given fault, well-defined logic values are required both for fault activation and propagation to observing outputs. In presence of X-values, conventional test generation algorithms, based on structural algorithms, Boolean satisfiability (SAT), or BDD-based reasoning may fail to generate test patterns or to prove faults untestable. This work proposes the first efficient stuck-at and transitiondelay fault test generation algorithm able to prove testability or untestability of faults in presence of X-values. It overcomes the principal pessimism of conventional algorithms when X-values are considered by mapping the test generation problem to the satisfiability of Quantified Boolean Formulae (QBF). Experiments on ISCAS benchmarks and larger industrial circuits investigate the increase in fault coverage for conventional deterministic and potential detection requirements for both randomized and clustered X-sources.

Zusammenfassung

Efficient access to on-chip instrumentation is a key requirement for post-silicon validation, test, debug, bringup, and diagnosis. Reconfigurable scan networks, as proposed by e.g. IEEE P1687 and IEEE Std 1149.1-2013, emerge as an effective and affordable means to cope with the increasing complexity of on-chip infrastructure. Reconfigurable scan networks are often hierarchical and may have complex structural and functional dependencies. Common approaches for scan verification based on static structural analysis and functional simulation are not sufficient to ensure correct operation of these types of architectures. To access an instrument in a reconfigurable scan network, a scan-in bit sequence must be generated according to the current state and structure of the network. Due to sequential and combinational dependencies, the access pattern generation process (pattern retargeting) poses a complex decision and optimization problem. This article presents the first generalized formal model that considers structural and functional dependencies of reconfigurable scan networks and is directly applicable to P1687-based and 1149.1-2013-based scan architectures. This model enables efficient formal verification of complex scan networks, as well as automatic generation of access patterns. The proposed pattern generation method supports concurrent access to multiple target scan registers (access merging) and generates short scan-in sequences.

Zusammenfassung

Unknown (X) values emerge during the design process as well as during system operation and test application. X-sources are for instance black boxes in design models, clockdomain boundaries, analog-to-digital converters, or uncontrolled or uninitialized sequential elements. To compute a test pattern for a given fault, well-defined logic values are required both for fault activation and propagation to observing outputs. In presence of X-values, conventional test generation algorithms, based on structural algorithms, Boolean satisfiability (SAT), or BDD-based reasoning may fail to generate test patterns or to prove faults untestable. This work proposes the first efficient stuck-at and transitiondelay fault test generation algorithm able to prove testability or untestability of faults in presence of X-values. It overcomes the principal pessimism of conventional algorithms when X-values are considered by mapping the test generation problem to the satisfiability of Quantified Boolean Formulae (QBF). Experiments on ISCAS benchmarks and larger industrial circuits investigate the increase in fault coverage for conventional deterministic and potential detection requirements for both randomized and clustered X-sources.